From Challenge to Conversion —
Engineered Waste Recovery
Converting waste streams into valuable products through engineering rigour, process discipline, and circular economy thinking.
Engineering Rigour for a Circular Economy
Vapour Desal Technologies brings engineering rigour to circular economy projects — converting waste streams into valuable end products. Our expertise centres on tyre pyrolysis, where we have spent the last few years working with clients to improve batch pyrolysis operations and develop robust process solutions.
We process complex waste streams and transform them into usable outputs including pyrolysis oil, carbon black, and syngas that feed back into the economy.
Every system we deliver is custom engineered precisely for each application, factoring in real operating conditions, regulatory requirements, and long-term operating needs.
The pyrolysis sector is evolving rapidly, with increasing emphasis on documentation, traceability, emissions control, and process standardisation. As circular economy frameworks strengthen globally, engineering rigour and compliance readiness are becoming critical differentiators.
Vapour Desal supports this transition by introducing structured engineering practices, safety frameworks, and process reliability improvements into a developing sector.
Specialized Engineering Services
Process Optimisation & Technical Audits
Comprehensive plant evaluations to identify throughput constraints, energy losses, emissions risks, and safety gaps. Actionable improvement roadmaps for existing operations.
FEED — Front End Engineering Design
Detailed early-stage engineering to define scope, capital requirements, and technical parameters prior to investment decisions. Reduces project risk and enables better decision-making.
Standards-Compliant Redesign
Component upgrades and system redesign aligned with ASME Section VIII and PED — supporting safety compliance, insurability, and access to premium markets.
Product Quality Upgrading
TPO Vacuum Distillation
Refinement of tyre pyrolysis oil into higher-value fractions, improving product quality, market acceptance, and economic returns.
Flash Point Improvement
Process tuning to improve safety profiles and transport compliance .
Buyer-Specific Output Engineering
Custom process solutions designed to meet specific end-user specifications for oil and carbon outputs.
ISCC Certification Support
Access Premium EU & US Markets
International Sustainability & Carbon Certification (ISCC) enables access to premium EU and US markets. We support operators in achieving certification readiness through structured engineering and documentation support.
Batch & Continuous Plant Solutions
● emission controls
● gas storage optimisation
● automated carbon extraction
● Establishment of new advanced batch pyrolysis facilities
● Process troubleshooting and yield optimization
● Training and operational support
Current Focus: Tyre Pyrolysis
Tyre pyrolysis remains our primary waste to energy focus area. Over the past few years, we have worked closely with Maya Recyclage to improve batch pyrolysis operations, strengthening safety practices, emissions management, and process stability in a sector where engineering discipline is a critical differentiator.
● Establishment of new advanced batch pyrolysis facilities
● Process troubleshooting and yield optimization
● Training and operational support
What Comes Out the Other End
🛢️ Pyrolysis Oil
A fuel substitute with potential for further refining. Can be used as a direct fuel substitute or refined into higher-value fractions via vacuum distillation.
⬛ Recovered Carbon Black
Used as a reinforcing filler in rubber and plastics manufacturing. Market-ready product when processed to meet international purity and performance specifications.
💨 Syngas
Recovered process fuel that reduces external energy demand. Can be used within the pyrolysis process itself, reducing operational costs significantly.
Future Expansion Areas
We are evaluating additional waste to energy applications including:
Built for Operators & Investors Alike
Existing Pyrolysis Operators
New Entrants
Industries Seeking Waste Recovery
EPC Firms & Consultants
Government & Sustainability Initiatives
Engineered for peak performance and industrial reliability.
Every system we deliver an outcome of nearly two decades of engineering experience, real-world project execution, and deep material science knowledge — applied to your specific conditions.
20+ Years Experience
Two decades of thermal desalination expertise applied to every project we deliver.
Proven PSU & Government Projects
Executed for PSU, Government, and private clients across India and beyond.
Proven Installations
In power plants, island systems, and nuclear facilities across demanding environments.
In-house Engineering Team
Pressure vessel design, 3D CAD, and full execution support under one roof.
Modular, Scalable Systems
Designed for varying salinity, capacity, and heat source requirements.
High-Grade Materials
Duplex SS, Titanium Grade 2, and Cupro Nickel for long-term corrosion resistance.
Delivered for Real Operators
| Client | Project |
|---|---|
| Maya Recyclage, Chittoor | Modernisation of Batch Tyre Pyrolysis Plant |
| Maya Recyclage | Establishment of Advanced Batch Tyre Pyrolysis Plant |
| NRG Fuels, UK | Layout Engineering of Plastic Pyrolysis Plant |
| Greenval Technologies, Spain | Residual Engineering of Tyre Pyrolysis Plant |
Engineering discipline for a rapidly evolving circular economy sector
We support waste-to-energy operators in achieving process stability, compliance readiness, and product marketability.
Ready to Convert Waste into Value?
Whether upgrading an existing plant or starting a new facility, our engineering team can assess your waste stream and design a compliant, efficient, and commercially viable solution.
